The Modern-Day 3D Revolution 3D printing is gaining momentum in the 21st century. Printers can create three-dimensional objects, layer by layer. Manufacturers are now trying to develop more cost-effective, reliable, easy-to-use 3D printers that produce more accurate and durable components. Downloadable templates for everyday items make it simple to print 3D objects at home.
A fairly broad term, 3D printing refers to diverse technologies that work with both polymers and metals. A subset of the larger process of additive manufacturing, its early applications appeared in the aerospace industry, with the healthcare and medical sector going further to make innovative use of the technology.
Now, most verticals (companies in the supply chain process in the same industry) are investigating the use of 3D printing from fashion and art to the construction industry. Its versatility has led to businesses in diverse sectors, even across Fortune 500, pioneering its use particularly in the area of innovation. 3D Modeling It is the process of developing a mathematical representation of any three-dimensional surface of an object via specialized software. The product is a 3D model displayed as a two-dimensional image through 3D rendering or used in a computer simulation of a physical phenomenon. What Makes 3D Printing the In Thing? 3D printing enables companies to produce complex shapes while using less material than traditional manufacturing methods. It has the potential to radically transform almost every major industry and change our lifestyles at home and work as well as our entertainment.
3D printing for rapid prototyping has been used since the seventies because it is relatively inexpensive and quick, yielding results in days instead of weeks. You can make iterations without costly molds or tools. It is now used in rapid manufacturing or short-run/small batch custom production. How Does It Work? 3D printing is a process of making three-dimensional solid objects from a digital file using additive processes. The technique is different from traditional subtractive manufacturing, which cuts or hollows out a piece of metal or plastic, using machines such as a milling machine.
The starting point is a 3D model, which you can create from the ground up or download from a 3D library. Next, the printable file needs to get in shape for the 3D printer. Using slicing software, you slice up the 3D model into hundreds or thousands of layers. Feeding the file to your printer via USB, SD or Wi-Fi prepares it to be 3D printed, layer by layer.
There are several 3D printing technologies and processes such as stereolithography (SLA), fused deposition modeling (FDM), fused filament fabrication (FFF), and others. What Goes Into It? When it comes to 3D printing, the sky is (almost) the limit in terms of what materials you can use, and researchers are continually making new materials 3D printable. Plastic is the most affordable material, used in its pure form or combined with aluminum, carbon, or plants. Resin, although not as cheap as plastic, has excellent mechanical properties.
Metals such as aluminum, titanium, stainless steel, silver, bronze, and brass are used to create goods in aerospace, aeronautic, and consumer industries. New materials are released quite often, allowing to create brand new projects, find new advantages, and make the most of new material properties. Graphene is the strongest material thus far, while 3D printed wood filament and concrete are definite game-changers. What Are Some Applications of 3D Printing? The advantages of 3D printing are being channelized by manufacturers of consumer products (eyewear, footwear, design, furniture), industrial products (manufacturing tools, prototypes, functional end-use parts), dental products, prosthetics, and architectural scale models & maquettes. The technology is also proving useful in reconstructing fossils, replicating ancient artifacts, reconstructing evidence in forensic pathology, and even building movie props. What Comes Next? Now, in the first quarter of the 21st century, 3D printing technology and its proponents are speeding forward to find more and more innovative and useful applications such as bio-printing.
Biotech firms and academia are looking at 3D printing for tissue engineering applications which build organs and body parts using inkjet techniques to deposit layers of living cells onto a gel medium and slowly build up three-dimensional structures.
It is possible to work for a company specializing in custom-made prosthetics, construction prototypes, or models of archeological remains.